Smart
Manufacturing Labs
Enabling the "Smart Factory" vision with integrated ERP, IoT connectivity, and AI-driven shop floor optimization. We specialize in transforming discrete and process manufacturing units.
The Factory to
Digital Journey
Digitalizing a manufacturing unit requires a balance between hardware stability and software intelligence. We follow a 3-stage roadmap to Industry 4.0.
Start Factory Audit01. Efficiency Audit
We analyze your physical floor plan, machine cycle times, and and paperwork bottlenecks to identify IIoT integration points.
02. IIoT Layering
Secure deployment of gateways and sensors to bridge legacy machines with our real-time production cloud.
03. Predictive Scaling
Full launch of AI-driven MRP and predictive maintenance modules for org-wide operational excellence.
Bridging the
Hardware-Software Divide
In traditional manufacturing, management often lacks real-time visibility into what's happening on the shop floor. Machine downtime, quality rejection rates, and raw material utilization are often recorded manually, leading to massive data lags and operational inefficiencies.
Techlene's Manufacturing ERP is designed to be the "Nervous System" of your factory. By directly connecting with PLCs and hardware machines through IIoT, we provide real-time OEE (Overall Equipment Effectiveness) tracking and automated production scheduling.
Real-time Machine Monitoring
Direct PLC/SCADA integration to track machine state, cycle times, and output without manual entry.
Predictive Material Planning
integrated MRP (Material Requirement Planning) that triggers procurement based on real-time production consumption.
Advanced Quality Control
In-process and final QC inspections with statistical process control (SPC) for high-precision manufacturing.
Enterprise Manufacturing Core
Autonomous Shop Floor
Eliminate manual entry with ERP agents that capture machine data directly via PLC and SCADA integration layers.
Zero-Defect Quality
Integrated QC gates that use statistical process control (SPC) to prevent deviations before they become rejections.
Predictive Maintenance
Analyze vibration and thermal data to predict machine failure, reducing unplanned downtime by up to 40%.
Supply Chain Sync
Real-time MRP that updates your raw material procurement schedules based on actual shop-floor consumption speeds.
Industrial Specialization Modules
Engineered for complex discrete and process manufacturing environments.
Production Planning (PPC)
Automated work order generation, capacity planning, and digital shop floor calendars for optimal resource utilization.
IIoT & PLC Sync
Connecting your ERP directly to the machine floor. Track OEE, energy consumption, and downtime causes in real-time.
Multi-Level BOM
Manage complex Bill of Materials with routing, alternative material support, and estimated vs actual cost analysis.
Industrial Inventory
Batch/Serial number tracking with integrated shelf-life management and automated reorder triggers for R&M items.
Asset Maintenance
Preventive and breakdown maintenance modules that track MTTR/MTBF and spare parts consumption for factory assets.
Smart Quality Lab
Digital quality checks, non-conformance (NC) tracking, and root cause analysis (RCA) loops for continuous improvement.
Smart Factory
Insights
Expert answers regarding digital transformation in the manufacturing sector.
Manufacturing Expert Hub
Speak with our senior architects to design your "Smart Factory" digital roadmap.
Consult a SpecialistReady to Scale Your Manufacturing
Unit to Industry 4.0?
Join 30+ industrial leaders that have automated their shop-floors with Techlene.