Smart Manufacturing Pioneer

Total Cyber-Physical
Orchestration

Bridge the gap between shop-floor mechanical sensors and cloud-level intelligence. We retrofit legacy hardware with modern IIoT gateways to provide real-time visibility into every machine's heart-beat.

Industry 4.0 Solutions

Foundational IIoT Frameworks

Our Industry 4.0 ecosystem is engineered for high-availability industrial environments where data integrity and sub-second latency are critical.

Direct PLC Orchestration

Native integration with Siemens, Mitsubishi, and Schneider Electric PLCs for seamless extraction of production cycles, downtime reasons, and waste metrics.

Cloud-Gateway Sync

Low-latency gateways that process data at the edge, ensuring consistent machine health reporting even during network fluctuations.

Predictive Health AI

Using thermal and vibration analytics to predict mechanical failure before it happens, reducing unplanned downtime by up to 35%.

The Hardware-Software
Intelligence Belt

We don't believe in "Rip and Replace". Our roadmap involves retrofitting your legacy shop-floor with high-authority 'Intelligence Belts' that bring 20+ year old machinery into the digital age with real-time PLC orchestration.

  • Universal Protocol Support (MQTT, OPC UA, Modbus TCP/RTU)
  • Industrial Energy Monitoring & Real-time Efficiency (OEE) Maps
  • Secure, Isolated Hardware-Software Mesh Networks for zero-drift data
Audit Machine Performance
Cyber-Physical Core
IIoT Orchestration Depth
PLC Real-time Sync
Predictive OEE
Industrial Mesh
Energy Efficiency AI
Sub-Second Shopfloor To Cloud Data

We bridge the gap between machine heartbeat and management insight, ensuring that every cycle is tracked, audited, and optimized in real-time.

Zero-Loss Data Integrity

Our industrial gateways support edge computing to prevent data loss during network fluctuations, maintaining 100% audit accuracy.

Smart Factory Sectors
Where Machine Intelligence Scales
Discrete Manufacturing

Automating high-volume production lines with real-time cycle counting and predictive health monitoring.

Explore Factory 4.0
Textile & Apparel

Integrating loom sensors and sewing line data for granular visibility into production efficiency and waste.

Explore Textile IIoT
Warehouse Automation

IIoT-enabled sorting systems and picker-intelligence frameworks for high-velocity logistics centers.

Explore Warehouse 4.0
Industrial Core
Smart IIoT Products

Techlene's Industry 4.0 stack provides native hardware-software synergy from day one.

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RexoAsset AI

Industry 4.0 Predictive Maintenance & AI Asset Intelligence Platform specialized for industrial machine health.

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RexoERP Manufacturing

Standardized ERP core with native PLC integration for automated production cycles and OEE tracking.

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RexoFlow Supply Chain

AI-Driven supply chain verification mesh for autonomous last-mile logistics and field intelligence.

The Implementation Path

Shop-Floor to
Cloud Roadmap

Hardware Audit

On-site analysis of PLCs, sensors, and legacy manual data entry points.

PHASE 01
01/03

Gateway Setup

Deploying IIoT hubs and edge computing nodes to bridge shop-floor to software.

PHASE 02
02/03

ERP Integration

Real-time data flow into RexoERP modules for automated OEE and waste tracking.

PHASE 03
03/03
Industrial Ecosystem
Intelligent Factory Features
PLC Direct Connect

Capture machine pulse without manual input, eliminating 100% of shop-floor reporting errors.

Smart OEE Dashboards

Real-time visibility into Overall Equipment Effectiveness across global factory locations.

Predictive Scaling

AI models that suggest production increases or energy saving modes based on demand sensing.

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Unified UI/UX

Simplified dashboards for operators and complex data-visuals for management level analysts.

Cyber-Industrial Security

End-to-end encryption for all shop-floor data, protecting your production secrets from intrusion.

Scalable Gateway Mesh

Deploy one machine today, and scale to 10,000 sensors next month with our modular infrastructure.

Upgrade Your Factory

Connect Hardware
to High-Level Logic

Ready to experience 100% transparency? Our Industry 4.0 experts are ready to audit your shop floor.